Carbon Fiber Bike Frame Layup

In article two we discussed the raw materials that go into making the carbon fiber prepreg and how it relates to some of the common terms used in cycling.

Carbon fiber bike frame layup.

Best carbon road bikes to consider. Unlike isotropic materials read more about isotropy here. Frames are then placed in an oven where the final stage allows the newly wrapped carbon fiber to properly adhere and cure. Carbon fiber layup and the quality of manufacture is extremely important in being able to control the torsional loads.

As an oem carbon fiber manufacturer we are focusing on producing professional level carbon bike frames road bike mountain bike and fat bike carbon bike forks road bike fork mountain bike fork and fat bike fork bike rims road mountain and fat bike rims and carbon components handlebar stems saddles and seat posts. The material out of which the frame and fork are made is the carbon fiber. Applying the carbon overwrap. Bikes made of carbon are more fragile than aluminum or steel models.

Prior to use pre preg carbon fiber needs to be stored in a controlled environment that is below 0 degrees celsius to prevent premature curing of the resin. The seatpost is also made out of carbon fibers. Using carbon fibre to make a frame is no different and in this analogy detailed engineering correct material selection layup design and manufacturing consistency all combine to separate the. Frames are then bagged and vacuum formed.

It s possible for aluminum frames to be built by machine but carbon fiber layup is still done by hand. The rims appear fashionable because of the aluminum finish. 100 hand made carbon fiber bike components. To fix a damaged frame ruckus grinds away the damage layers sheets of prepreg carbon over the void then repaints the bike.

In its raw form pre preg is carbon fiber that has been pre impregnated with resin and is stored in sheets that are ready for the builder to cut lay up shape and cure into the end product. The wheel size is that of 700 ccs. When considering bikes at an equal price point an aluminum bike will generally have a nicer component spec than a carbon bike. Carbon is pretty much the number one material of choice when it comes to mainstream frame construction and as such there are an awful lot of carbon bike frames.

The bicycle consists of 18 speed shimano gears. The frame size of this bicycle is around 50 cm. A version of this article was originally published in triathlete magazine.